THERMOFORMING MACHINES- GENERAL CHARACTERISTICS OF SERIES

Marking, checking, transferring and palletizing

GENERAL CHARACTERISTICS OF SERIES

Documents

Documents: CE declaration of conformity. CE certification plate. Manual. Flat electrical and pneumatic diagrams. List of parts and spare parts.

Machine construction with a robust, sanitary hygienic design, structure in 304 L stainless steel, anodized aluminum with anti-corrosion treatment and technical plastics for contact with food, with IP65 in electrical and pneumatic panels and with IP67 in electrical sensors exposed to humidity.

Standard parts:All parts are standardized and can be found easily at authorized dealers for each of the brands.

Removable side doors Easy to open for access to mechanical, electrical, pneumatic elements and fixed with a screw wrench that prevents vibrations and noise.

Compressed air tank tank throughout the machine that stabilizes the average air consumption of the machine, allowing operation with a smaller diameter network.

Air Silencers The compressed air expulsions flow into the chassis, acting as a noise silencer.

Scrap cleaning sprockets, placed in the return path of the chain, which open the chain clamps, cleaning any remnants that may remain on the chain before taking a new layer of film for forming.

Servomotor for chain movement with toothed belt

Stainless steel chains with hardened rollers, with transport chain synchronizer at the entrance of the machine, tensioning system for chain stabilization.

Telemecanique-schneider brand electronics.

Electricity cupboard stainless steel, IP65 protection, removable or folding doors with air overpressure to prevent the entry of dust or humidity from corrosive environments, safety locks, component support plate, general switch, anti-condensation resistance thermostat for control of panel heating, panel with two compartments one for electrical components and the other for pneumatic components, individual marking of cabinet cables according to EN 60204 standard, emergency stop buttons as standard,

Touch screen of 10 inches color resistant to pressure washing by means of stainless steel housing with swivel stop, protection degree IP 65, dimmable lighting, service USB memory Tool to create image in USB memory for complete backup and restoration of the high resolution software, with 35 programs for different products, very intuitive for easy navigation, high speed of navigation and easy to read and understand texts, selection of six languages ​​with the possibility of incorporating other languages, brightness and contrast controls.

The stop, start and emergency buttons are on the stainless steel housing. To extend the useful life and keep the screen cleaner, all the necessary configurable parameters taking into account machine models, different equipment, different products, different levels of container completion, different packaging systems, different types of film, production speed etc. Program number selector, program creator base program, program draft base program, display only screens, vacuum test, ammeter-voltmeter, alarm history, multitude of incident information alarms, 4 levels of password access to different operators, indicator of cycles in production, number of containers that will be produced per hour approx. Requested packaging consignment, completed packaging counter, negative packaging counter, cadence to adapt to operators' pace. number of cycles per gait pulse.70 different operating speeds with start and stop ramps (normal), (soft) and (very smooth).Symmetrical split advances with equal measurements, asymmetric split advances with unequal measurements, change of sequence of the termination of the cycle in advance + container or container + advance to choose that the sealed containers remain (inside the vacuum last) or (outside the vacuum mold so that the products do not heat up during a prolonged stop) and to choose that the formed containers remain (inside the forming mold) or (outside the forming mold and not deform during a prolonged stop). program via pendrive, operating system resistant to high temperatures, vibrations and electromagnetic influences, possibility of hardware modifications, thermal sensors (standard or PT100), management by alphanumeric keys, possibility of recording data on a pendrive (USB), data protection by integrated UPS,

Pneumatics: SMC and FESTO brand pneumatic elements such as valves, filters, cylinders, pressure switches etc. Removable valves for cleaning without the need to remove them. Air purifying filtering group for forming to avoid contaminating the container when forming it. Compressed air depressurization system in case of emergency stop. R 3/4 ”maintenance unit. Safety valve in general air network. Inlet pressure supervisor. Valve block for the forming station. Valve block for sealing station. Welding pressure regulator

Cleaning program system that closes the lasts and drawers with the machine stopped so that when cleaning with pressurized water no water enters the lasts and drawers.

OPTIONAL FEATURES

LOWER FILM ROLL HOLDER

Motorized by drum motor with variable speed drive and with non-slip outer coating. Film end detector with warning program and machine stop. Controlled tension roller and constant for any forward speed. Stabilizer roller for tension differences on the edges of the coil. Memory buffers for placing a new coil. Lateral coil regulation with lock. Air brake on chuck, programmed from the screen. Engine stop and stall inductive unwinder.

Jumbo spool holder pre-installation. Button that deactivates the pneumatic brake: for changing the lower film reel, for manual input of film by advance pulses at slow or fast speed and to recover the correct position of the advance and the container in case of emergency stop. Lower film width regulation: system that allows the distance between the chain clamps to be easily adjusted by means of a nut, in cases where the lower film has been cut with an error of measurement, so as not to escape from the chain and be used without difficulty. Thin film pressure roller In the lower film inlet necessary for films of few microns, which can be clamped without difficulty and does not escape from the chain clamps.

OPTIONS TO CHOOSE

001 OPTION 6 inch chuck adapter (150 mm) in lower film.

002 OPTION Single coil standard spool holder (400 mm, side load)

003 OPTION Double spool holder (400 mm lateral load).

004 OPTION Jumbo GM800 (800 mm lateral load).

005 OPTION Jumbo SR800  (800 mm rear load).

006 OPTION Jumbo CR800  (800 mm rear load).

007 OPTION Jumbo TR800 (800 mm rear load).

008 OPTION Jumbo TR800 (800 mm lateral load).

009 OPTION Coil pallet truck valid for all jumbos.

010 OPTION Photocell with lower printed film with brake and heater.

011 OPTION Photocell with lower printed film with brake and without heater.

012 OPTION Bottom Film Splice Detector for cycle rejection.

013 OPTION Static unloader in lower film.

014 OPTION Ultraviolet lamp in lower film.

015 OPTION Coil protection in lower film.

FORMING STATION

Motorized by drum motor with variable speed drive and with non-slip outer coating. Film end detector with warning program and machine stop. Controlled tension roller and constant for any forward speed. Stabilizer roller for tension differences on the edges of the coil. Memory buffers for placing a new coil. Lateral coil regulation with lock. Air brake on chuck, programmed from the screen. Engine stop and stall inductive unwinder.

Jumbo spool holder pre-installation. Button that deactivates the pneumatic brake: for changing the lower film reel, for manual input of film by advance pulses at slow or fast speed and to recover the correct position of the advance and the container in case of emergency stop. Lower film width regulation: system that allows the distance between the chain clamps to be easily adjusted by means of a nut, in cases where the lower film has been cut with an error of measurement, so as not to escape from the chain and be used without difficulty. Thin film pressure roller In the lower film inlet necessary for films of few microns, which can be clamped without difficulty and does not escape from the chain clamps.

OPTIONS TO CHOOSE

031 OPTION Single column preheating station (150 mm) in lower film.

032 OPTION Double column preheating station (400 mm, side load).

033 OPTION Multi-purpose smooth total preheating plates, common for all molds.

034 OPTION Preheating plates in the shape of the container, which only heats the area of ​​the film to be formed, keeping the edges of the container without deformation.

035 OPTION Formed Container Checker Check that all packages are correct after forming and before filling.

036 OPTION Compressed air purifier group removes polluting particles from water dust oil etc...

FILM PREHEATING STATION

With cooling by water circuit for drawer and last with all the necessary elements for different divisions and sizes, side radii, bottom radii, depths, flaps, engraved logos etc.

forming system

Jumbo spool holder pre-installation. Button that deactivates the pneumatic brake: for changing the lower film reel, for manual input of film by advance pulses at slow or fast speed and to recover the correct position of the advance and the container in case of emergency stop. Lower film width regulation: system that allows the distance between the chain clamps to be easily adjusted by means of a nut, in cases where the lower film has been cut with an error of measurement, so as not to escape from the chain and be used without difficulty. Thin film pressure roller In the lower film inlet necessary for films of few microns, which can be clamped without difficulty and does not escape from the chain clamps.

OPTIONS TO CHOOSE

031 OPTION Single column preheating station (150 mm) in lower film.

032 OPTION Double column preheating station (400 mm, side load).

033 OPTION Multi-purpose smooth total preheating plates, common for all molds.

034 OPTION Preheating plates in the shape of the container, which only heats the area of ​​the film to be formed, keeping the edges of the container without deformation.

035 OPTION Formed Container Checker Check that all packages are correct after forming and before filling.

036 OPTION Compressed air purifier group removes polluting particles from water dust oil etc...

CHARACTERISTICS OF THE FORM

Jumbo spool holder pre-installation. Button that deactivates the pneumatic brake: for changing the lower film reel, for manual input of film by advance pulses at slow or fast speed and to recover the correct position of the advance and the container in case of emergency stop. Lower film width regulation: system that allows the distance between the chain clamps to be easily adjusted by means of a nut, in cases where the lower film has been cut with an error of measurement, so as not to escape from the chain and be used without difficulty. Thin film pressure roller In the lower film inlet necessary for films of few microns, which can be clamped without difficulty and does not escape from the chain clamps.

OPTIONS TO CHOOSE

064 OPTION Mechanical support last without heating.

065 OPTION Pneumatic grip mechanical aid punches.

FORM ELEVATIONS

OPTIONS TO CHOOSE

071 OPTION Single column lift sturdy with slack design. Lowering shock absorbers for vibration-free operation at high speeds. Easy adjustment of the last closure according to film thickness by means of a nut and a lock nut. Ascent start assist cylinder for faster lifting. Cranks or lifting levers, with needle bearings, free of greasing and maintenance. Locking in upper position, the system supports all the forming pressure without air leakage.

072 OPTION Double column lift sturdy with slack design. Lowering shock absorbers for vibration-free operation at high speeds. Easy adjustment of the last closure according to film thickness by means of a nut and a lock nut. Ascent start assist cylinder for faster lifting. Cranks or lifting levers, with needle bearings, free of greasing and maintenance. Locking in upper position, the system supports all the forming pressure without air leakage.

073 OPTION Control of the forming elevation by mechanical stop depending on the depth of the containers the opening is limited.

074 OPTION Control of the forming elevation by gearmotor depending on the depth of the container they go up or down to regulate the opening electronically with up and down buttons.

075 OPTION Servo forming lift control depending on the depth of the container they go up or down to regulate the opening according to each program.

FORM ELEVATIONS

OPTIONS TO CHOOSE

081 OPTION Remove manually (light last)

082 OPTION Hinges for tilting last (semi-heavy last opens and closes effortlessly).

083 OPTION Last blast chiller with hinges (heavy last opens and closes effortlessly).

084 OPTION Slides + pulleys + lifting levers (very heavy last moves easily).

085 OPTION Extractor cart for large lasts (very heavy last is easily removed without effort).

086 OPTION Forming last extractor hoist very heavy it is extracted without effort.

087 OPTION Automatic movable forming drawer for quick mold change without removing current, air, water and screws.

088 OPTION Base for interchangeable drawer (For double cases)

LOADING ZONE

With length or number of advances to choose according to space needs, difficulty of filling the product, etc. with different support systems to support the weight of the containers along the way.

Symmetrical split advance: It is when the mold is divided into one, two, three, four or more divisions but all of equal size, to make all the cuts with a single die. The machine is electronically equipped to make a stop for each cut. If the machine has all the cuts installed, it does not have to stop between cycles.

Asymmetric split advance: It is when the mold is divided into one, two, three, four or more divisions but of different sizes, to make all the cuts with a single die, the machine is electronically equipped to make a stop for each cut in the programmed measure, obtaining packages of different sizes. If the machine has all the cuts installed, it does not have to stop between cycles. The asymmetric mode also works in the case of taking some length off the containers.

OPTIONS TO CHOOSE

091 OPTION Independent spigot punch performs the die-cutting with the cold film increasing the useful life of the die and allows to use more varieties of different film.

092 OPTION Easy-open cutting station Skin for semi-rigid and flexible it must be placed after forming and before loading the product.

093 OPTION  Skin easy-open cutting station for rigid it must be placed after forming and before loading the product.

094 OPTION Lightweight container supports for manual placement (only adapt to the number of rows).

095 OPTION Supports for light containers with automatic placement according to the program (they go up or down to automatically adapt to the number of rows).

096 OPTION Heavy container supports with manual height adjustment.

097 OPTION Heavy container supports with height adjustment by gear motor. (they go up or down to adjust the height electronically with up and down buttons).

098 OPTION  Supports for heavy containers with height adjustment for beingyou. go up or down to adjust the height according to each program

099 OPTION Liquid spill tray in cargo area with tube de exit to pipes.

100 OPTION Non-lift loading jig station to protect the zDirt seal at the time of loading.

101 OPTION Elevated loading jig station to protect the zDirt seal at the time of loading.(With elevation only for cases of elevated products).

102 OPTION Straight loading template.

103 OPTION Loading template with viflashing into the HDP container

104 OPTION Solid vibrator in cargo area.

SUPERIOR FILM ROLL HOLDER

Drum motorized with variable speed drive and with non-slip outer coating. Film end detector with warning and subsequent programmed shutdown of the machine. Controlled and constant tension roller for any feed speed. Stabilizer roller for tension differences at the edges of the coil. New coil placement memory stops. Lateral coil regulation with regulator lock. Inductive unwinding motor stop and start.

OPTIONS TO CHOOSE

111 OPTION  Chuck adapter to (6 inches 150 mm.) in superior film.

112 OPTION Single coil top spool holder 350 mm maximum diameter.

113 OPTION Upper dual spool holder 350 mm maximum diameter.

114 OPTION Nominal width top film for (vacuum cannulas) or (vacuum + gas) and remnant 17 mm (the top film is the same as the bottom one).

115 OPTION Narrow top film of nominal width minus 24mm) for vacuum without cannulas and 17 mm remnant (the upper film is 24 mm less than the lower one).

116 OPTION Narrow top film of nominal width minus 15mm) for vacuum without cannulae and 9,5 mm remnant (the upper film is 15 mm less than the lower one).

117 OPTION Printed upper film photocell. Prepared to place macula inside, in the center or outside of the film. Photocell to center the printed image in the correct place on the package. Mechanical regulation with position control scale. Electronic regulation with on-screen parameter control for each program or recipe. Macula color picker. Detection security strip to ignore unwanted marks.

118 OPTION Top Film Splicing Detector for cycle rejection.

119 OPTION Upper film tensioning brake with pneumatic brake system that tightens the upper film inside the vacuum last before sealing it, avoiding wrinkles or lateral curves, very necessary in long advances.

120 OPTION Manual Top Film Splice Welder weld the fiend of coil with the beginning of the next one saving time

121 OPTION Superior flexible film microperforator for expulsion of co2 or different atmospheric pressures

122 OPTION Superior rigid film microperforator for expulsion of co2 or different atmospheric pressures

123 OPTION Vertical inkjet support with encoder before sealing.

124 OPTION Static unloader in super filmor..

124 OPTION Ultraviolet lamp in superior film.

VACUUM STATION

With water cooling for vacuum form. Pre-ventilation of the upper welding chamber during the gas injection process (for reclosable containers) and plastic fillings in empty drawer to reduce vacuum volume and save gas. VACUUM REGULATION electronically from the screen with (upper vacuum delay), (vacuum delay in the container), (lower vacuum delay), adapting to product and film properties. VACUUM REGULATION mechanically vacuum speed regulation (upper), (container), (lower) by means of flow valves on the vacuum manifold. AIR REGULATION electronically from the screen with (upper aeration delay), (lower aeration delay), adapting to product and film properties. AERATION REGULATION mechanically regulation of aeration speed (upper), (lower) by means of flow valves in the collector.

VACUUM SYSTEM

OPTIONS TO CHOOSE

131 OPTION  Direct vacuum for products without gas, that do not stain the weld or that do not volatilize during vacuum.

132 OPTION Cannula vacuum (cannulas common to all formats), for Skin, for products that stain the weld or products that volatilize during vacuum.

133 OPTION Vacuum + gas cannulas.

134 OPTION Two-layer sealing

135 OPTION Vacuum + gas sweep simultaneous.

136 OPTION Vacuum + gas + vap empty, gas and vaporizationof essential preservative oils.

137 OPTION Gas boiler gas accumulator for higher speed and avoidsr freezing of pipes.

138 OPTION AFrisensor nalizer (O2). analyze the O2 residual from each cycle.

138 OPTION AFrisensor nalizer (O2). analyze the O2 residual acgives cycle.

139 OPTION Frisensor Analyzer (O2 + CO2). analyze the O2+ CO2 residual each cycle.

140 OPTION Frisensor Analyzer (O2 + CO2 + gas mixer). Analyze residual O2 + CO2 of each cycle + mixes up to three different gases with the corresponding percentages.

141 OPTION Tare vacuum to precisely limit the vacuum limit.

142 OPTION Intermittent vacuum to carry out the vacuum in stages.

143 OPTION Empty lung to perform vacuum and aeration por stages.

144 OPTION Special Void (Eye of Cheese) special function to avoid closing the eye of the cheese during vacuuming and after packaging.

145 OPTION Special vacuum (Cheese break) special function not to break the cheese during vacuum.

146 OPTION  Special vacuum (Liquids) Special function so that all the air comes out of the container and the liquids do not come out during the vacuum.

147 OPTION  Steam vacuum special steam sweep function to vacuum hot products. (Special tortillas etc.).

148 OPTION  Vacuum by Venturi special function for vacuuming liquids with low vacuum and without vacuum pump.

WELDING

SMC and FESTO brand cylinders with properties to withstand high temperatures. Easy-open containers in places to be determined. Teflon weld plate to seal with pressure more temperature and easy to change.

OPTIONS TO CHOOSE

151 OPTION  Multi-purpose smooth total welding plate Special for injected products or that release a lot of juices, it welds in a laminated way everything that the product does not occupy. (recommended for vacuum or reverse skin).

152 OPTION  Perimeter welding plate which only heats the edge of the container. Each mold needs its corresponding plate, (recommended for vacuum + gas).

153 OPTION  Welding plate with pneumatic grip It is a pneumatic grip system that can be operated from the screen for quick mold change without removing current, air, water, screws.

154 OPTION Solder plate system a removable resistor set for all solder plates, fast system of welding plates for mold changes.

155 OPTION  Solder plate system one set of removable resistors for each solder plate, fast system for mold changes.

156 OPTION  Curved smooth welding Special for sealing risk due to liquid stains.

157 OPTION Knurled welding especially for risk sealing due to oil, grease etc… products that volatilize during vacuum.

158 OPTION Etched weld of perimeter concentric circles, special for risk sealing due to dust, flour, sugar etc.

159 OPTION Double bead welding special for oil, grease, etc. risk seals.

VACUUM lifts

OPTIONS TO CHOOSE

161 OPTION  Yarn supports in vacuum drawer for heavy containers ..

162 OPTION Loose supports in vacuum drawer for heavy containers ..

163 OPTION Supports per linear duo vacuum drawer for heavy packagingfor special cases of heavy packaging.

164 OPTION Adhesive type silicone welding frame for container sides of 8 mm or more, easy to change, it can be extracted without removing the upper last.

165 OPTION Root type silicone welding frame For container sides of less than 8 mm, easy to change, it can be extracted without removing the upper last.

166 OPTION Vulcanized silicone welding frame For container sides of less than 8 mm, easy to change, it can be extracted without removing the upper last.

167 OPTION Antioxygen kit safety valve system to be able to use a normal vacuum pump avoiding using a special oxygen version pump.

168 OPTION Solid and liquid decanter removable and easy to clean to capture liquids and impurities that may reach and damage the valve system in a vacuum.

VACUUM DRAWER

OPTIONS TO CHOOSE

171 OPTION  Single column lift sturdy with slack design. Lowering shock absorbers for vibration-free operation at high speeds. Easy adjustment of the last closure according to film thickness by means of a nut and a lock nut. Ascent start assist cylinder for faster lifting. Cranks or lifting levers, with needle bearings, free of greasing and maintenance. Locking in upper position, the system supports all the forming pressure without air leakage.

172 OPTION Double column lift rugged with a slack design. Lowering shock absorbers for vibration-free operation at high speeds. Easy adjustment of the last closure according to film thickness by means of a nut and a lock nut. Ascent start assist cylinder for faster lifting. Cranks or lifting levers, with needle bearings, free of grease and maintenance. Locking in upper position, the system supports all the forming pressure without air leakage.

173 OPTION Vacuum elevation control by mechanical stop depending on the depth of the containers the opening is limited.

174 OPTION  Vacuum lift control by gear motor depending on the depth of the container they go up or down to regulate the opening electronically with up and down buttons.

175 OPTION Servo vacuum lift control depending on the depth of the container they go up or down to regulate the opening according to each program.

mold change systems

OPTIONS TO CHOOSE

181 OPTION  Remove manually (light last)

182 OPTION  Hinges for tilting lasts (semi-heavy last opens and closes effortlessly).

183 OPTION  Last blast chiller with hinges (heavy last opens and closes effortlessly).

184 OPTION  Slides + pulleys + lifting levers (very heavy last moves easily).

185 OPTION  Extractor cart for large lasts (very heavy last is easily removed without effort).

186 OPTION  Vacuum form puller hoist very heavy it is extracted without effort.

187 OPTION  Automatic movable vacuum drawer for quick mold change without removing current, air, water and screws

188 OPTION Base for interchangeable vacuum drawer. (For cases of double advancement or combining systems such as Skin-rigid-flexible-retractable etc.)

LONGITUDINAL CUTTING STATION

With quick-change rotary blade shaft without tools. Rotating blade shaft with protection while working, changing and during storage. Counter-blades guide the containers during their longitudinal cutting, achieving straighter cuts. Blades sharpened on one or two sides according to the number of containers and stiffness of the film.

OPTIONS TO CHOOSE

191 OPTION  90mm diameter blade shaft allows the passage of products with height up to 20 mm above the edge of the container.

192 OPTION 150mm diameter blade shaft allows the passage of products with height up to 60 mm above the edge of the container.

mold change systems

OPTIONS TO CHOOSE

193 OPTION  Direct motor only for flexible films.

194 OPTION  Direct motor + synchronized chain for flexible and rigid films.

195 OPTION  Gearmotor with variable speed drive for flexible and semi-rigid films.

196 OPTION  Synchronized chain only for rigid films up to 1000 microns.

197 OPTION  Slitting station by discs + synchronized chain only for rigid films up to 1000 microns.

198 OPTION  Supports for containers in cutting by discs with regulation by motor reducer electronically with up and down buttons.

Precut station

OPTIONS TO CHOOSE

201 OPTION Longitudinal precut station with special blade shaft for flexible and rigid film.

202 OPTION Flexible cross precut station with special knife holder for flexible film.

203 OPTION Rigid cross precut station with special knife holder for rigid film.

CROSS CUTTING STATION

OPTIONS TO CHOOSE

211 OPTION Flexible cutting station for flexible film.

212 OPTION Adaptation to eurohole in flexible cut It adapts to the flexible cross cut to make the hang cut.

213 OPTION Flexible cutting offset the cut is moved manually to other positions if it is necessary to take advantage of the same cut for other formats of different cut position.

214 OPTION ZIG-ZAG cutting station: For cases of easy open zigzag open.

215 OPTION Multiple flexible cutting station for cases of many transverse cuts, it is a single lift with many transverse blades for easy placement.

216 OPTION Rigid cutting station for semi-rigid and rigid film that leaves rounded edges on the containers. It is not suitable for flexible film.

217 OPTION Eurohole adaptation in rigid cut It fits the rigid cross cut to make the hang cut.

218 OPTION Mixed combination of rigid-flexible cut. Adaptation to use the cutting station, both for rigid film or for flexible film.

219 OPTION Rigid cutting offset the cut is moved manually to other positions if it is necessary to take advantage of the same cut for other formats of different cut position.

220 OPTION Displacement of cut by Servo-cut the cut is automatically moved to other cutting positions if it is necessary to take advantage of the same cut for other different formats, even the same cut with servo cut can make three cuts in different positions in the cutting time.

SHAPED CUTTING STATION

OPTIONS TO CHOOSE

221 OPTION Flexible shape cutting station (1 columns) for a maximum of 300 microns and leaves the film cut with the shape of the product. It is not suitable for semi-rigid or rigid film.

222 OPTION Flexible shape cutting station (2 columns) for a maximum of 300 microns and leaves the film cut with the shape of the product. It is not suitable for semi-rigid or rigid film.

223 OPTION Rigid shaped cutting station (2 columns) for semi-rigid and rigid film by cutting the film to the shape of the product. It is not suitable for flexible film.

224 OPTION Rigid shaped cutting station (3 columns) For semi-rigid and rigid film by cutting the film to the shape of the product. It is not suitable for flexible film.

225 OPTION Rigid shaped cutting station (4 columns) for semi-rigid and rigid film by cutting the film to the shape of the product. It is not suitable for flexible film.

226 OPTION Cutting tool extractor hoist with very heavy form that is effortlessly removed.

227 OPTION Cutting station with rigid die punch form (2 columns) for semi-rigid and rigid film by cutting the film to the shape of the product. It is not suitable for flexible film.

228 OPTION Cutting station with rigid die punch form (3 columns) for semi-rigid and rigid film by cutting the film to the shape of the product. It is not suitable for flexible film.

Product output

OPTIONS TO CHOOSE

231 OPTION By roller ramp with free fall of the product.

232 OPTION By product outlet belt with height adjustment wheel. with modular synthetic band motorized with adjustable speed by speed variator. Control from touch screen. Height adjustment by steering wheel. Intermittent or continuous mode of operation.

233 OPTION By product outlet belt with rejection of non-conforming cycles reversing and automatically depositing containers in a reject bin.

Scrap collection

OPTIONS TO CHOOSE

241 OPTION No pickup, direct to the ground.

242 OPTION Bi-retal reel, admits only bi-remnants, both flexible and rigid, with a remnant breakage detector.

243 OPTION Mono-retal reel: It only admits both flexible and rigid mono-remnants, with a remnant break detector.

244 OPTION Aspirator, admits only flexible bi-remnants (does not admit flexible cut with shapes).

245 OPTION Scrap shredder for rigid film It admits only rigid ones with detector of break of remnants.

Protections - securities

The system roof without photoelectric barrier, for safety regulations, it is used whenever the length of the cover can be 900 mm or more, in case of removal of the cover the emergency is activated by stopping and depressurizing the machine. The system covered with photoelectric barrier, Due to safety regulations, it is used whenever the length of the cover is less than 900 mm, in case of removal of the cover or detection of hands or objects by the photocell, the emergency is activated by stopping and depressurizing the machine.

OPTIONS TO CHOOSE

251 OPTION Protection of formed by stainless steel cover.

252 OPTION Protection of formed by methacrylate cabin.

253 OPTION Cut protection by stainless steel cover.

254 OPTION Protection of cuts by methacrylate cabin.

255 OPTION Methacrylate cabin protection with doors up.

256 OPTION Methacrylate cabin protection with doors down.

257 OPTION Protections with photoelectric barrier (for advances less than 900 mm).

258 OPTION Protections without photoelectric barrier (for advances greater than 900 mm).

skin +20

+20 mm above the edge of the container. (without chains for top film).

OPTIONS TO CHOOSE

271 OPTION SKIN + 20

272 OPTION SKIN + 20 Preheating of upper film before skin sealing, with hot air jets for uniform heating of the entire surface and there are no cold areas.

273 OPTION SKIN + 20 Dome plate 25mm common for all molds.

274 OPTION SKIN + 20 isopack welding plate that guarantees the perimeter sealing of the Skin weld in film of difficult sealing, frozen products, humidity, grease etc.

275 OPTION SKIN + 20 Elevation of Last +30 mm  if the product protrudes over the edge of the container.

276 OPTION SKIN + 20 Elevation of courteous if the product protrudes over the edge of the container.

277 OPTION Easy opening station for skin + 20 cut.

skin +60

+60 mm above the edge of the container. (with chains for top film).

OPTIONS TO CHOOSE

281 OPTION SKIN + 60

282 OPTION SKIN + 60 Chains for top film to maintain the tension of the film before sealing.

283 OPTION SKIN + 60 Preheating of upper film before sealing with hot air jets for uniform heating of the entire surface and no cold spots.

284 OPTION SKIN + 60 Bottom film heating during sealing.

285 OPTION SKIN + 60 Dome plate 65mm common for all molds.

286 OPTION SKIN + 60 isopack welding plate that guarantees the perimeter sealing of the Skin weld in film of difficult sealing, frozen products, humidity, grease etc.

287 OPTION SKIN + 60 Last lift Last +70 mm if the product protrudes over the edge of the container.

288 OPTION SKIN + 60 Elevation of cuts if the product protrudes over the edge of the container.

289 OPTION Easy opening station for skin + 60 cut.

REVERSE SKIN

OPTIONS TO CHOOSE

291 OPTION Multipurpose smooth total welding plate for laminated welding, which heats the entire surface and welds in a laminated way everything that the product does not occupy (recommended for vacuum or reverse skin).

RETRACTABLE

With special functions in the moments of stop or standby:

Close the forming drawer so that the heat of the forming last does not escape towards the loading area and does not deform the containers. Lifting the vacuum die so as not to damage the sealed containers inside the vacuum drawer. Spot welding welding station that spot welds the upper film against the lower film on the side remnants so that the upper film does not shrink before being sealed in the containers. Cooler for sealed containers at the bottom, by jets of air that come out through the cannulas in standby moments if the cooling button is activated.

OPTIONS TO CHOOSE

301 OPTION Retractable.

302 OPTION Spot welding For shrink film, weld the upper film with dots on the lower one so as not to shrink before sealing.

303 OPTION Retractable vacuum last lift + 30mm it is raised 30 mm so as not to shrink the film before sealing.

304 OPTION Steam shrink station After sealing, shrink the bottom of the container, thereby eliminating visible wrinkles in the film and making the container more glossy.

DOUBLE FEED

OPTIONS TO CHOOSE

311 OPTION Machine adaptation for a second advance of different measure.

312 OPTION Last and vacuum drawer set for a second advance of different measure.

313 OPTION Set of last and forming box for a second advance of different measure.

314 OPTION Manual change of advance measure for case of three advances or more. Different advance measures can be configured in the same machine. In the case of flexible and rigid that do not have mechanical help and preheating, the drawer and vacuum die are changed and not the drawer and forming die. and rigid that have mechanical aid and preheating, the drawer and vacuum mold and the drawer and forming mold are changed.

315 OPTION Automatic change of advance measure in case of two advances.Different advance measures can be configured on the same machine.In the case of flexible and rigid that do not have mechanical help and preheating, the drawer and vacuum die are changed and not the drawer and forming die. rigid that carry mechanical aid and preheating, the drawer and vacuum mold and the drawer and forming mold are changed.

OC

OPTIONS TO CHOOSE

321 OPTION Single column OC station (Out-Change) machine equipped with several forming stations and several vacuum stations with the molds already installed in each of them to avoid mold changes.

322 OPTION Double column OC station (Out-Change) machine equipped with several forming stations and several vacuum stations with the molds already installed in each of them to avoid mold changes.

ULTRA CLEAN

OPTIONS TO CHOOSE

331 OPTION ULTRA CLEAN

DOUBLE SEALED

OPTIONS TO CHOOSE

332 OPTION DOUBLE SEALED

SUPERIOR FORMED

OPTIONS TO CHOOSE

351 OPTION SUPERIOR FORMED

LIP TRAY

OPTIONS TO CHOOSE

361 OPTION SUPERIOR FORMED

three bobbins

OPTIONS TO CHOOSE

371 OPTION THREE POCKET OPTION

pumps

OPTIONS TO CHOOSE

381 OPTION Main vacuum pump.

382 OPTION Vacuum pump oxygen version greater than 21%

383 OPTION Accelerator roots pumps.

384 OPTION Vacuum pump in formed.

385 OPTION Pumps inside the machine.

386 OPTION Pumps out of the machine.

387 OPTION Base for pumps outside the machine If the pump is installed outside the machine, it must be placed on a bench.

388 OPTION Electrical panel for pumps outside the machine. The pumps that are outside the machine must be connected to a separate panel from the machine.

389 OPTION Central vacuum customer.

REFRIGERATION

of the lasts and drawers with circuits of straight holes with exit to the outside for easy cleaning of lime. Water drain in the circuit to remove all the water before opening the molds and spillage.The machine has a cooling circuit, cooling in the following order: forming mold, forming mold, mechanical aid, preheating lifts and vacuum mold . In case of preheating of the upper film, it would do it last. The cooling water must be driven by the following options:

OPTIONS TO CHOOSE

391 OPTION Mains water cooling and outlet to the drain.

392 OPTION Closed circuit cooling (tank 500 L and with a vacuum pump).

393 OPTION Refrigeration by refrigerator apparatus.

OPTIONS TO CHOOSE

401 OPTION Chain lubrication system that allows the greasing of the chains automatically and controlled from the screen with parameters. In Frimaq machines it is not very necessary because the number of greasing points has been reduced.

402 OPTION Auto greasing of strings + columns system that allows the greasing of the chains and the lifts automatically and controlled from the screen with parameters. In Frimaq machines it is not very necessary because it has been possible to reduce the number of greasing points

403 OPTION Data export They export data to graphically reflect in each cycle the levels of vacuum, gas, sealing temperatures, forming temperature, etc.

404 OPTION 316 L steel construction for corrosive environments.

405 OPTION Sanitizable components IP65-IP67 for corrosive environments.

406 OPTION Wheel for easy portability

407 OPTION Whole machine not divided into modules It is sent whole to the customer's home.

408 OPTION Machine divided into modules In the event that the machine is too long and does not enter the customer's premises, it is shipped in separate modules and is quick to assemble at the customer's home.

409 OPTION Exhaust manifold for gases to the outside connected to a tube that exits the outside of the premises eliminating noise, smoke etc.

410 OPTION Additional emergency-start-stop buttons.

411 OPTION Remote Control connects the machine with the customer's network for data export or with Frimaq for technical service

412 OPTION One portable remote control for all machines connects the machine with the customer's network for data export or with Frimaq for technical service.

peripherals

OPTIONS TO CHOOSE

421 OPTION Output aligner of containers 1 door.

422 OPTION Output aligner of containers 2 door.

423 OPTION Output aligner of containers 3 door.

424 OPTION Output aligner of containers 4 door.

425 OPTION Spacer of containers lined up for weighing or labeling.

426 OPTION TTO-470cnc with "x + y" axes for TTO printer

427 OPTION T TO-470cnc with «x» axis for TTO printer

428 OPTION TTO print head The 32 mm. 

429 OPTION TTO print head The 52 mm. 

430 OPTION TTO print head The 107 mm. 

431 OPTION CIJ-470 cnc with "x + y" axis for inkjet printer.

432 OPTION CIJ-470 cnc with «x» axis for inkjet printer.

433 OPTION Inkjet print head (model H).

434 OPTION Cinkjet printer head (DH model).

435 OPTION Top labeller with printing.

436 OPTION Top labeller without printing.

437 OPTION Bottom labeller with printing.

438 OPTION Bottom labeller without printing.

439 OPTION Volumetric liquid dispenser without cleaning.

440 OPTION Volumetric liquid dispenser with cleaning.

441 OPTION Peristaltic liquid dispenser.

442 OPTION Metal detector.

443 OPTION Discriminator for metal detector..

444 OPTION cnc with axes «x + y» for distributor of product load.

445 OPTION cnc with "x" axes for distributor of product load.

446 OPTION cnc extractor + pneumatic boxer.

447 OPTION cnc extractor + Mixed packer.

448 OPTION cnc extractor + Servo packer.

449 OPTION cnc absorbent setter.

450 OPTION cnc clamp loader.

451 OPTION cnc servo crosscut vario.

452 OPTION VAP-470

453 OPTION Cleaning unit

454 OPTION 4.7 Kw refrigerator

455 OPTION Mold carriage

456 OPTION CO2 laser engraving